CLUTCH RELEASE CYLINDER - INSTALLATION NOTE / OVERHAUL

H-13prose procedure

Installation Note

Clutch pipe

Tighten the clutch pipe with the SST.

Specification	Value
Clutch pipe with SST	13 - 22N·m

Clutch pipe with SST

13 - 22N·m

Air Bleeding

After installation, bleed the clutch system. (Refer to page H-9.)

OVERHAUL

CAUTION

Clean the disassembled parts in solvent and blow through all ports and passages with compressed air. Before assembly, make sure all parts are completely clean. Apply the specified clutch fluid to the piston and cup assembly and cylinder bore before assembly.

Clutch Release Cylinder Overhaul

1
Disassemble in the order shown in the figure, referring to Disassembly Note.
05U0HX-019
2
Inspect all parts and repair or replace as necessary.
3
Assemble in the reverse order of disassembly.

Parts DiagramFig. fig2

#	Part Name	Notes
1	Boot	—
2	Push rod	—
3	Piston and cup assembly	Disassembly Note .............. page H-13; Inspect for wear, scoring, and cracks
4	Spring	—
5	Bleeder cap	—
6	Bleeder screw	Tightening torque 5.9—8.8 N·m (60—90 cm-kg, 52—78 in-lb) with SST
7	Steel ball	—
8	Release cylinder body	Inspect cylinder bore for scoring and corrosion

Disassembly Note

Piston and cup assembly

CAUTION

Hold a rag over the release cylinder to prevent the piston and cup assembly from jumping out.

Remove the piston and cup assembly by applying compressed air through the clutch pipe installation hole.

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