Thrust lock washer / Mainshaft rear bearing / Countershaft rear bearing
J-36prose procedureThrust lock washer
- 1Insert the steel ball and the thrust lock washer for 5th gear.
97U0J1-060 - 2Install the C-washers and hold them with the retaining ring.
- 3Measure the clearance between the thrust lock washer and C-washers (5th gear end play). If the end play is not within specification, adjust the clearance by installing the correct thrust lock washer.
05U0JX-040
CAUTION
Use only 3.0mm (0.118 in) C-washers, otherwise; it may not be possible to install the rear C-washers.
The two C-washers must be the same thickness, or bearing failure will result.
| Specification | Value |
|---|---|
| Standard play | 0.1—0.3mm (0.004—0.012 in) |
| Thrust lock washer thickness | 6.2 (0.244 in), 6.4 (0.252 in), 6.5 (0.256 in), 6.6 (0.260 in)mm |
Standard play
0.1—0.3mm (0.004—0.012 in)
Thrust lock washer thickness
6.2 (0.244 in), 6.4 (0.252 in), 6.5 (0.256 in), 6.6 (0.260 in)mm
Mainshaft rear bearing
- 1Drive on the mainshaft rear bearing with the SST. Install the C-washers, retaining ring, and washer. Secure them with a new snap ring.
97U0J1-062 - 2Measure the clearance between the C-washers and washer. If end play is not within specification, adjust the clearance by installing the proper C-washers.
05U0JX-041
CAUTION
Verify there is no clearance between the mainshaft rear bearing and the C-washers.
| Specification | Value |
|---|---|
| Standard play | 0—0.1mm (0—0.004 in) |
| C-washer thickness | 2.9 (0.114 in), 3.0 (0.118 in), 3.1 (0.122 in), 3.2 (0.126 in)mm |
Standard play
0—0.1mm (0—0.004 in)
C-washer thickness
2.9 (0.114 in), 3.0 (0.118 in), 3.1 (0.122 in), 3.2 (0.126 in)mm
Countershaft rear bearing
Drive the countershaft rear bearing onto the countershaft with the SST.