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TROUBLESHOOTING GUIDE — Case 2 (Excessive refrigerant) and Case 3 (Air in system)

U-15prose procedure

Case 2: Excessive refrigerant or insufficient condenser cooling

Measured pressure — Low-pressure sideCase 2
Above 245 kPa (2.5 kg/cm², 35.6 psi)kPa / kg/cm² / psi
Measured pressure — High-pressure sideCase 2
Above 1,962 kPa (20 kg/cm², 284 psi)kPa / kg/cm² / psi
Condition: Insufficient cooling

Case 2 troubleshooting

  1. 1
    Check the condenser for bent fins or damage. Repair or replace if necessary. If the condenser is OK, go to Step 2.
    Photograph/line drawing of the A/C condenser core showing front-on view with visible fin matrix and side tanks. Used to inspect for bent fins or damage in Case 2 Step 1.
    9MU0UX-084
  2. 2
    Discharge the excessive refrigerant. (Refer to page U-28.) Verify that the refrigerant pressure is normal.
    Always wear gloves and eye protection when discharging the refrigerant.
    Manifold gauge set illustration showing the two valves labeled CLOSE (low side) and OPEN (high side) and the two service hoses labeled TO LOW-PRESSURE GAUGE FITTING and TO HIGH-PRESSURE GAUGE FITTING. Used to discharge excessive refrigerant.
    05U0UX-025

Case 3: Air in system

Measured pressure — Low-pressure sideCase 3
Above 245 kPa (2.5 kg/cm², 35.6 psi)kPa / kg/cm² / psi
Measured pressure — High-pressure sideCase 3
Above 2,256 kPa (23 kg/cm², 327 psi)kPa / kg/cm² / psi
Condition: Insufficient cooling

Case 3 troubleshooting

  1. 1
    Discharge the refrigeration system. (Refer to page U-28.)
    Simple flow-chart diagram with two rectangular boxes: CAUSE box containing 'AIR IN SYSTEM' and an arrow pointing to the ACTION box containing 'EVACUATE SYSTEM'.
    05U0UX-026
  2. 2
    Evacuate the system to remove all air from it. (Refer to page U-29.)
  3. 3
    Charge the system with refrigerant. (Refer to page U-29.)
  4. 4
    After charging, measure the refrigerant pressure. (Refer to page U-31.)
  5. 5
    If low- and high-pressure sides are still too high, replace the receiver/drier.

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