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TROUBLESHOOTING GUIDE — Case 4 (Moisture in system) and Case 5 (No refrigerant circulation)

U-16prose procedure

Case 4: Moisture in system

Measured pressure — Low-pressure sideCase 4
50 cmHg (2.0 inHg) [Vacuum]cmHg / inHg
Measured pressure — High-pressure sideCase 4
687—1,472 kPa (7—15 kg/cm², 100—213 psi)kPa / kg/cm² / psi
Condition: Intermittent cooling (Moisture in refrigeration system freezes in expansion valve and causes temporary blocking. After time, ice melts and condition returns to normal.)

Case 4 troubleshooting

  1. 1
    Discharge the refrigeration system. (Refer to page U-28.)
    CAUSE/ACTION flow diagram: CAUSE box 'MOISTURE IN SYSTEM' with arrow pointing to ACTION box 'EVACUATE SYSTEM'.
    05U0UX-027
  2. 2
    Evacuate the system to remove all air and moisture from it. (Refer to page U-29.)
  3. 3
    Charge the system with refrigerant. (Refer to page U-28.)
  4. 4
    After charging, measure the refrigerant pressure. (Refer to page U-31.)
  5. 5
    If low- and high-pressure sides are still too high, replace the receiver/drier.

Case 5: No refrigerant circulation

Measured pressure — Low-pressure sideCase 5
76 cmHg (3.0 inHg) [Vacuum]cmHg / inHg
Measured pressure — High-pressure sideCase 5
Below 589 kPa (6 kg/cm², 85 psi)kPa / kg/cm² / psi
Condition: Refrigerant flow obstructed by moisture or dirt, causing freezing or blockage of expansion valve

Case 5 troubleshooting

  1. 1
    Turn the air conditioner OFF for about 10 minutes. Turn the air conditioner ON to determine whether the blockage is due to moisture or dirt. a) If caused by moisture: System will operate normally after being OFF for 10 minutes. (Ice melts and relieves blockage.) Refer to "Moisture in system". b) If caused by dirt: System remains abnormal after being OFF 10 minutes. Go to Step 2.
    CAUSE/ACTION flow diagram for moisture-caused symptom: CAUSE 'MOISTURE IN SYSTEM' → ACTION 'EVACUATE SYSTEM'.
    05U0UX-028
  2. 2
    1. Remove the expansion valve. (Refer to page U-33.) 2. Blow out the dirt with compressed air. 3. If unable to remove the dirt, replace the expansion valve. 4. Evacuate, charge, and test the system.
    CAUSE/ACTION flow diagram for dirt-caused symptom: CAUSE 'DIRT IN SYSTEM' → ACTION 'CLEAN OR REPLACE EXPANSION VALVE'.
    05U0UX-029

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