Mazda MX-5 NA silhouetteMX-5 NA

AIR CONDITIONER

U-29prose procedure

Evacuation

Whenever the refrigeration system has been exposed to the atmosphere, it must be purged of moisture and air.

Evacuation

  1. 1
    Connect the manifold gauge set. (Refer to page U-28.)
    Diagram of a vacuum pump connected to a manifold gauge set, illustrating step 1 of the evacuation procedure. The pump body is at the bottom labeled 'VACUUM PUMP', with hoses leading up to a gauge manifold.
    05U0UX-047
  2. 2
    Connect the center hose of the gauge set to the vacuum pump inlet.
  3. 3
    Start the vacuum pump and open both manual valves.
  4. 4
    When the low-pressure gauge shows approximately 700 mmHg (27.6 inHg), close both manual valves and stop the vacuum pump.
    Manifold gauge set with both manual valves visible, illustrating the low-pressure gauge reading reference for steps 4-5 of evacuation.
    05U0UX-095
  5. 5
    Verify that the pressure remains the same for 5 minutes or more. If the pressure changes, check the system for leaks, and repair as necessary.
  6. 6
    If no leak is found, start the vacuum pump once again and open both manual valves to obtain 760 mmHg (29.9 inHg).
  7. 7
    After the low-pressure gauge shows lower than 760 mmHg (29.9 inHg), continue evacuating for 20 minutes.
  8. 8
    Close both manual valves and stop the vacuum pump.
  9. 9
    Disconnect the hose from the vacuum pump.

Charging

  1. 1
    Close the high- and low-pressure manual valves fully after the system is evacuated.
    Diagram of a refrigerant container service valve connected to the manifold gauge set with an R-12 container shown beneath, illustrating steps 1-3 of charging.
    05U0UX-097
  2. 2
    Install the refrigerant container service valve.
  3. 3
    Open the low-pressure manual valve to charge the system with refrigerant gas.
    When charging of the system becomes slow, run the engine at fast idle and operate the air conditioner.

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